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- Contents
- Table of Contents
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Table of Contents
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Operating Instructions
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Table of Contents
- Safety
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Safety Messages
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Damage Prevention Message
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California Proposition 65 Message
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General Safety Precautions and Hazard Symbols
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Electrical Requirements and Grounding Instructions
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Safety Label Locations
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- UNPACKING, TRANSPORT, UNIVERSAL STAND, and ASSEMBLY Unpacking
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Contents
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Transport
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Universal Stand
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Assembly
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- SETUP, ADJUSTMENT and OPERATION Setup
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Adjustment and Operation
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Cleanup
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MK-101 Pro and
MK-101 Pro 24 Tile Saw
OWNERS MANUAL &
OPERATING INSTRUCTIONS
MK-101 Pro24
MK-101 Pro
Revision 204
10.2011
Manual Part No. 158808
Caution: Read all safety and operating instructions before
using this equipment. This owners manual MUST
accompany the equipment at all times.
Table ofContents
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Table of Contents
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Summary of Contents for MK MK-101 Pro
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Page 1: Operating Instructions
MK-101 Pro and MK-101 Pro 24 Tile Saw OWNERS MANUAL & OPERATING INSTRUCTIONS MK-101 Pro24 MK-101 Pro Revision 204 10.2011 Manual Part No. 158808 Caution: Read all safety and operating instructions before using this equipment. This owners manual MUST... - Page 2 INTRODUCTION Congratulations on your purchase of a MK-101 Pro Series Tile Saw. We are certain that you will be pleased with your purchase. MK Diamond takes pride in producing the finest construction power tools and diamond blades in the industry.
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Page 3: Table Of Contents
TABLE OF CONTENTS Page SAFETY: Safety Messages Damage Prevention Message California Proposition 65 Message General Safety Precautions and Hazard Symbols Electrical Requirements and Grounding Instructions Safety Label Locations UNPACKING, TRANSPORT, UNIVERSAL STAND, and ASSEMBLY Unpacking Contents Transport Universal Stand Assembly SETUP, ADJUSTMENT and OPERATION Setup Adjustment and Operation... -
Page 4: Safety
MK-101 Pro Series SAFETY Read and follow all safety, operating and maintenance instructions. Failure to read and follow these instructions could result in injury or death to you or others. Failure to read and follow these instructions could also result in damage and/or reduced equipment life. - Page 5 MK-101 Pro Series SAFETY MAKE THE WORKSHOP KID PROOF Make the workshop kid proof by using padlocks, master switches or by removing starter keys. DO NOT FORCE THE TOOL A power tool will do a job better and safer operating at the rate for which it was designed.
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Page 6: California Proposition 65 Message
MK-101 Pro Series SAFETY USE RECOMMENDED ACCESSORIES may increase the risk of personal or by-stander injury. NEVER STAND ON THE TOOL Serious injury could occur if a power tool is tipped, or if a cutting tool is unintentionally contacted. CHECK FOR DAMAGED PARTS Before using a power tool, check for damaged part. -
Page 7: General Safety Precautions And Hazard Symbols
MK-101 Pro Series SAFETY HARZARD SYMBOLS ELECTRICAL SHOCK NEVER touch electrical wires or components while the engine is running. They can be sources of electrical shock which could cause severe injury or burns. ROTATING PARTS Keep hands, feet, hair, and clothing away from all moving parts to prevent injury. Never operate the motor with covers, shrouds, or guards removed. -
Page 8: Electrical Requirements And Grounding Instructions
MK-101 Pro Series SAFETY ELECTRICAL REQUIREMENTS AND GROUNDING INSTRUCTIONS In order to prevent potential electrical shock and injury, the following electrical safety precautions and symbols should be followed at all times! WARNING In case of a malfunction or breakdown, grounding provides a path of least resistance for electric current to reduce the risk of electric shock. - Page 9 Use of under sized extension cords result in low voltage to the motor that can result in motor burnout and premature failure. MK Diamond warns that equipment returned to us showing signs of being run in a low voltage condition, through the use of undersized extension cords will be repaired or replaced totally at the customer's expense.
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Page 10: Safety Label Locations
Safety labels contain important safety information. Please read the information contained on each safety label. These labels are considered a permanent part of your saw. If a label comes off or becomes hard to read, contact MK Diamond or your dealer for a replacement. CAUTION... - Page 11 The MK-101 Pro Series are versatile Tile Saws. Operated and used according to this manual, the unit will provide years of dependable service. The MK-101 Pro and the MK-101 Pro 24 are engineered as table top or stand mounted wet tile saws.The saws include a powerful 120v totally enclosed capacitor start motor with a thermal protective overload.
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Page 12: Unpacking, Transport, Universal Stand, And Assembly Unpacking
UNPACKING, TRANSPORT, UNIVERSAL STAND AND ASSEMBLY UNPACKING Your MK-101 has been shipped from the factory thoroughly inspected. Only minimal assembly is required. CAUTION Use proper lifting techniques when lifting the MK-101 PRO SERIES. CONTENTS continuous rim diamond blade, one (1) adjustable cutting guide, one (1) electric water pump, one (1) protractor, one (1) dual °... -
Page 13: Universal Stand
UNPACKING, TRANSPORT, UNIVERSAL STAND AND ASSEMBLY UNIVERSAL STAND The MK-101 PRO SERIES weighs approximately one hundred and twenty (120) pounds; follow CAUTION the guidelines for transport in the TRANSPORT section, when placing it on the stand. Note: If using the MK Diamond, Universal Stand, follow the following steps. -
Page 14: Assembly
UNPACKING, TRANSPORT, UNIVERSAL STAND AND ASSEMBLY ASSEMBLY Follow the assembly instructions to prepare your MK-101 for operation. Cutting Head Installation: NOTE: If the cutting head is installed, go to the next step. Align Cutting Head rear Pivot Ensure Cutting Head Stop is in... - Page 15 UNPACKING, TRANSPORT, UNIVERSAL STAND AND ASSEMBLY Diamond Blade Installation: NOTE: When installing the Retaining Nut, do not “cross-thread” and DO NOT over tighten. Shaft Lock Pushbutton Position Movable Cutting Table Locate the Shaft Lock push Depress and hold the Shaft to the front of the saw and button on the underside Lock pushbutton and remove...
- Page 16 UNPACKING, TRANSPORT, UNIVERSAL STAND AND ASSEMBLY Adjustable Cutting Guide Installation: NOTE: The Adjustable Cutting Guide can be used on either side of the Diamond Blade. Place the Adjustable Cutting Guide onto the Movable Cutting Table Ruler/Stop and tighten the retaining thumbscrew. Splash Guard Installation: Install the retaining thumbscrew Install the Splash Guard...
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Page 17: Setup, Adjustment And Operation Setup
– ensure the cord is free of cracks or cuts. is free of cracks or cuts. Connecting the Water Pump: 1. To prevent the possibility electrical shock, the MK-101 MUST be de-energized when WARNING connecting the Water Pump. replacement parts NOTE: To prevent pump damage, the Water Pump must be disconnected during dry cutting operations. - Page 18 SETUP, ADJUSTMENT AND OPERATION Water Pump Setup for Operation: The Water Pump can be setup for operation in two ways, External Water Source or Re-circulation. NOTE: If using a dry blade for operation, DO NOT connect the water pump. External Water Source: This is the preferred method of cooling.
- Page 19 Check for damaged, broken, or missing parts. 2. Verify the On/Off switch is in the OFF position. 3. Before connecting the MK-101 to a power supply, be sure the voltage, cycle and phase of the job site power source meet these requirements;...
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Page 20: Adjustment And Operation
SETUP, ADJUSTMENT AND OPERATION ADJUSTMENT and OPERATION Cutting Straight Edges: DO NOT FORCE THE TOOL. It will do the job better and safer at the rate for which it was CAUTION designed. Position the Adjustable Cutting Tighten the retaining Place the tile against the Guide to desired cut length. - Page 21 SETUP, ADJUSTMENT AND OPERATION Diagonal Cutting: NOTE: To cut diagonal, the Dual 45º Flat Angle Guide (MK Diamond Part No. 134577-MK) should be used. CAUTION DO NOT FORCE THE TOOL. It will do the job better and safer at the rate for which it was designed.
- Page 22 SETUP, ADJUSTMENT AND OPERATION 45º Miter Cutting: NOTE: To cut 45º Miters, the 45º Bullnose Miter Guide (MK Diamond Part No. 153201-MK) should be used. CAUTION DO NOT FORCE THE TOOL. It will do the job better and safer at the rate for which it was designed.
- Page 23 SETUP, ADJUSTMENT AND OPERATION Off-angle Cutting: NOTE: To cut angles other than 45º angles or Miters, a 90º Protractor (MK Diamond Part No. 134569-MK) should be used. CAUTION DO NOT FORCE THE TOOL. It will do the job better and safer at the rate for which it was designed.
- Page 24 SETUP, ADJUSTMENT AND OPERATION Adjusting the Cutting Head: NOTE: For larger tiles and maximum cutting length, the cutting head should be in the front pivot hole. CAUTION The Cutting Head is heavy! Care must be used when changing the position of the Cutting Head. Ensure the ON/OFF Switch Remove the Blade.
- Page 25 SETUP, ADJUSTMENT AND OPERATION Adjusting the Post for Maximum Cutting Length: CAUTION The Cutting Head and Post are heavy! Use care when changing the position of the Cutting Head. Remove the Cutting Head (See Ensure the ON/OFF Switch Remove Water Basin and Adjusting the Cutting Head.
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Page 26: Cleanup
2. Dispose of waste water in accordance with applicable Federal, State and Local laws. Clean the Water Pump Place the Water Pump Run the MK-101 until clear suction of all debris. In an external container. water is seen at the blade cooling ports (Approx.
